Sheet metal fabricators in Melbourne use various techniques to turn flat sheets of metal into structures and products. Special tools like cutting torches, band saws, chop-saws are used in this multi-stage process to make the work easy for the metalworkers. Depending upon the engineering requirement the sheet metal is given shape.
The different steps involved in the fabrication process of Melbourne sheet metal include:
- Cutting: Different method and tools are used or cutting the sheet into desired dimensions. In recent times, after the metal is loaded on to the table, it is cut into parts as programmed. Tools like computer-operated cutting torches, plasma and laser cutting tables, water jet cutters are a few common techniques used for breaking the sheet into smaller sheets.
- Bending and forming: These process converts the sheet into three-dimensional parts, just by applying force, without adding or removing material. Tools like punches, dies are used for the forming process. Machine-based forming can be combined to perform forming and welding. Good design and suitable tool with proper machinery create a repeatable form that can be used to create products for various industries like aerospace, automotive, construction, civil etc.
- Welding: This process is used mainly in steel fabrication. Formed and machined parts are assembled or welded to keep the parts in place. The quality assurance team always checks the product for accuracy. The last and final stage is comparing the product with engineering drawing and them modifies the part to reach the required standards.
- Finishing: Once all the products are manufactured, they are allowed to cool down. Sandblasting of all the products is done to increase the strength of the sub-parts, and then they are primed and painted. Other additional manufacturing processes are carried our t make them perfect so that they can be inspected and shipped.
Most of the new-age fabricators use computer-aided technology to reduce risk factors.
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