Melbourne sheet metal is quite common for making components of various shapes such as soda cans and automotive car bodies. In recent years, the demand for products with different shapes and properties has increased dramatically, due to the development of modern industries. Manufacturing of the aforementioned products is one of the most popular industry in the field.
Metal manufacturers in Melbourne commonly utilize four main conventional methods to fabricate a metallic product. They are casting, cutting, joining and metal forming. Casting involves pouring the molten material into a mould, which contains a hollow cavity of the desired shape and is then allowed to solidify. However, it is hard to make complex shapes with this method.
Cutting involves removing material from the original piece through machining operations. In this method, a lot of material is wasted. Manufacturing can also be carried out by joining techniques such as welding brazing. Joining can be defined as the process of bringing two or more surfaces into contact to establish continuity of the resulting product. This process does not apply to all types of materials and complex failures modes may occur in the final products.
The fourth method is metal forming, which offers some advantages to other methods. The strength of the material may also improve during metal forming processes. However, several steps might be required to obtain the final product.
Sheet metal forming is a costly manufacturing process that is widely used in different industries. Many small companies are required to manufacture curved products and shallow parts with fine details in a small lot size which leads to both a higher production cost per detail and a need for multiple tools. For such businesses, decreasing the costs and increasing the efficiency and quality in the production chain is very important for surviving in the current competitive manufacturing industry.
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